Manuals, Bulletins, Articles, Notes, and Exploded views

for EVO powered (pre XB - 04) Buell

MCMOD IS GOING PAPERLESS (at least the shop is) We are converting our hardcopy over to pc (virtual) for a number of reasons; most of these operations have been done one or more times and this provides quick access to torque values and clearences. unfamiliar operations will have important notes and tips pop up. hard to read images are enlarged (maintaining detail) in a separate window so us old farts can read them better. Notes and tips can be applied more globally (not just on one page in a single manual or on scrap paper which can, and does get lost). When "friends" "borrow" our material we always have a copy on hand so we can keep wrenching. The factory installation instructions, safety and service bulletins, are organized better (got tired of diggin in the "paper bag") Each of our machines have a journal kept of specs, mods, dates and times so we can track performance changes better. I got tired of trying read through the grease and oil stains! At this time 02/28/09 the text, that is linked (articles, bulletins, and such) are done, I am working on the rest yet , and will notify of new posted uploaded material.
IMPORTANT NOTICE Buell motorcycles conform to all applicable U.S.A. Federal Motor Vehicle Safety Standards and U.S.A. Environmental Protection Agency regulations effective on the date of manufacture. To maintain the safety, dependability, and emission and noise control performance, it is essential that the procedures. specifications and service instructions in this manual are followed. Any substitution, alteration or adjustment of emission system and noise control components outside of factory specifications may be prohibited by law. Buell Distribution Corporation	ABOUT THIS MATERIAL We have made every effort to be faithful to the source material. Do not think of this as a collection of several cataloged books, articles and such but rather a single book that covers the transition of the 1200 Evolution Engine powered Buell. This was not compiled for the individual who is only doing repairs on a particular model year but, rather for the modder whose machine like this manual covers numerous model/years. Products other than the Buell Motorcycle, Harley-Davidson, and Screaming Eagle (Harley-Davidson) brand parts are NOT endorsed. We do not endorse any third party aftermarket parts (performance or replacement). There are many paths to the same destination; this is just a map of the area not the route. NOTE: To get the best use out of this material- read the operation first and know your mechanical abilities.
Buell Bulletins and Replacement Instructions:	PARTS MANUALS
12-15-98 B-016 Buell Service Bulletin Product Program BP5–Isolator Kit. 11-07-00 B-016B Buell Service Bulletin Revised Product Program BP5–Isolator Kit. 05-06-99 B-017 Buell Service Bulletin New DDFI Calibration and Remote Idle Adjuster Kits 05-27-99 B020 Buell SAFETY RECALL CODE 0812 - 1999 X1 Rear Break Line and Positive battery Cable 09-31-99 B025A Buell SAFETY RECALL CODE 0816 - SWINGARM 03-15-00 B029 Buell Carburetor, Ignition and Spark Plug Update	Buell Parts Manual for the M2 Cyclone for 1997. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
07-27-00 B-032 Service Bulletin Product Program BP7–Exhaust Header Mount Retrofit Kit 11-01-00 B-034 Buell RECALL Campaign 08217–Race Muffler Retention Kit 01-12-01 B-038 Buell SAFETY RECALL CODE 0823 – Pro-Series Handlebars 09-10-01 B-043 Buell Service Bulletin Engine Sprocket Kit 06-26-00 Buell S1 Battery Replacement Kit-J01992 Kit Number Z0022.9 REV. 09-06-00 B-035INT Buell Service Bulletin Shock Absorber and Front Shock Mount 09-15-00 Buell Instruction Sheet Jo1561 for Shock Replacement/Adjustment	Buell Parts Manual for the M2 Cyclone for years 1997 to 1998. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
10-20-00 B-035A Buell Service Bulletin Shock Absorber and Front Shock Mount 11-20-00 B-037 Buell Rear Shock Locknut Tightning Procedure 11-20-00 B024B Buell SAFETY RECALL CODE 0817 Revised Shock Eye 12-04-00 B033A Buell SAFETY RECALL CODE 0820 New Shock Absorber H-D High Performance Valve Train Kit 91 and later XL Installation SERVICE MANUALS	Buell Parts Manual for the M2 Cyclone for 1999. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
Buell Service Manual for the M2 Cyclone for 2001. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.	Buell Exploded views: CV Carburetor exploded view 96-Carburetor 8 pin Ignition Module Wiring Harness Diagram 01-Carburetor 24 pin Ignition Module Wiring Harness Diagram 00-DDFI Wiring Harness Diagram
Buell Service Manual for the S1 Lightning for 1997. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.	Buell Parts Manual for the S1 Lightning for years 1996 to 1997. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
	Buell Parts Manual for the S1 Lightning for 1998. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
Buell Service Manual for the X1 Lightning for years 1999 to 2000. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.	Buell Parts Manual for the X1 Lightning for years 2000 to 2001. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
Aftermarket Instructions: Crane Fireball HI-4E Installation Instruction Jims Hydrosolid lifter, Rivera Taperlite, and Crane Cams Adjustable Pushrod Installation Instructions NOTE: there is also GP information on adjustable pushrods K&N Fuel/Air Monitor Installation MIKUNI Easy Kit Installation Instruction MIKUNI Total Kit Installation Instruction MIKUNI Sportster-Buell Installation Instruction	Buell Parts Manual for the X1 Lightning for years 2000 to 2001. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
MIKUNI Tuning Manual MIKUNI HSR 48 Data Sheet S&S Hydraulic Lifter Limited Travel Kit YOST Power Tube CV 44 Master Kit Installation Aftermarket Exploded views: MIKUNI HSR exploded view	Buell Parts Manual for the S3/S3T Thunderbolt for years 1995 to 1996. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
Articles: DIAL A JET (add-on Fuel Circuit) Unleashing the Lightning (bolt-ons for the S1) Battle2win Rebuilding the Perfect Beast (HP boost for a Thunderbolt) Battle2win What Gear Ya In? (Gearing the Buell) Battle2win Exhaustive Measures (OEM exhaust/intake testing) Conversion of Delphi DDFI to 8-pin Ignition Module (Carburetor) Dynamic Compresion Ratio, Gasoline Octain, and Squish (this is a long one)	Buell Parts Manual for the S3/S3T Thunderbolt for 1997. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
Engine Enhancement - Thoughts on Airflow UK-Changing OEM Air Filter to Forcewinder on DDFI Calculators and more: Janis' Motorcycle gear/rpm/speed calculator Spanner Size Conversion Chart XL Cam Spreadsheet American Motorcycle Racing Association 2008 RACERS HANDBOOK	Buell Parts Manual for the S3/S3T Thunderbolt for years 1997 to 1998. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
	Buell Parts Manual for the S3/S3T Thunderbolt for years 1997 to 1998. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.
	Buell Parts Manual for the S3T Thunderbolt for 2002. This manual has been converted from hardcopy to electronic media for ease of use. I have reproduced this with the orgional content intact. The image links you to the table of contents.